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Detection · Pharma & Semiconductor

Vial inspection: Datasets & Models

Automated visual inspection of pharmaceutical vials using object detection to flag cracks, particulates, fill-level errors, and closure defects on the production line.

Vial inspection example
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Vial inspection

This detection workflow analyzes images of glass and plastic vials from inline inspection cameras to identify units that fail quality standards during fill-finish and packaging. Trained on a vial defect dataset, it localizes cracks, chips, contamination particles, incorrect fill levels, and missing or misaligned caps and stoppers so defective units can be rejected before distribution.

Try it out

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Detecting classes:

Why automate vial inspection

Manual vial inspection is slow, subjective, and hard to sustain at line speed, and operator fatigue leads to missed defects and inconsistent reject decisions across shifts. In pharma and semiconductor packaging environments, an escaped defect can mean a costly recall or a compromised batch, so teams need repeatable, auditable inspection. Training a detection model on a vial defect dataset lets you catch cracks, particulates, and closure problems consistently at throughput a human line cannot match. Every decision is logged with a bounding box, giving you traceable evidence for quality and regulatory review.

Key benefits

You get consistent, high-speed defect detection that plugs into existing inspection cameras and PLC reject mechanisms without redesigning the line. RF-DETR provides strong accuracy on small, subtle defects like hairline cracks and tiny particulates while scaling across vial sizes and formats. Because the model is retrainable, you can add new defect categories as they emerge and continuously tighten your quality baseline.

How to use it

  1. Upload an image: Drop any photo into the widget above to try vial inspection for free, right on this page.
  2. Preview instant results: The model detects vial, crack, particulate, cap, fill level within seconds and returns an annotated image with structured predictions, so you can immediately see how well it works. Adjust the detection classes and re-run until the results fit your scenario.
  3. Like what you see?: With a free Roboflow account, you can deploy this workflow with the Serverless Cloud API, customize it in your workspace, or train RF-DETR on your own images for production accuracy.
  4. Get started for free: No code or training data required to begin: upload, review the results, and make it part of your stack in a single click.
Recommended model

Recommended model for vial inspection

RF-DETR is state of the art for real-time object detection, instance segmentation, and keypoint detection, with higher accuracy and lower latency than comparable models, and it's Apache 2.0 licensed. When you're ready to build a production model for vial inspection, fine-tune it on your own labeled images, then deploy to a Serverless Cloud API endpoint.

Train your own model
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